The development of the recipes of makhana is all about developing tasty, crunchy and shelf-stable snacks using makhana that can be produced at large scale. All its formulations are supposed to produce the same flavour, texture, and nutrition and be economically viable and simple to manufacture.
We also deal in the whole range of products do roasted makhana, flavoured makhana, coated makhana, functional makhana snacks, to fusion makhana snack formats. All formulations ensure that they are roasted, stable in seasons, the product has a shelf life and non-punishing processing and distribution at the business level.
We collaborate with brands in the entire process of makhana recipe development, whereby we provide ideas that become scalable and market-ready products without compromising the flavour, quality, nutrition, and commercial viability.
The idea behind the makhana snack does not succeed due to trial and error, but due to idea validation. Product concept is tested at this phase against market demand, price expectations, flavour trends and positioning of the competitors. This makes sure that the idea has a high commercial potential even before its technical formulation has begun.
After validation, the concept of products is specified. A choice is taken on snack format, targeted consumer, flavour profile, nutritional positioning, and critical sensory characteristics. It is also at this phase that the makhana will be roasted, coated, flavoured or mixed with functional ingredients and leaves a clear technical and commercial road map.
During the prototyping stage, ingredient selection and formulation design take place. Raw makhana is graded in terms of quality, size, moisture and consistency of source. The selection of oils, seasoning systems, binders and coatings is done on the basis of flavour retention, adhesion performance, process stability and regulatory compliance. All the ingredients are evaluated in terms of roasting and coating.
When developing a prototype, the parameters of the roasting, processing, oil absorption, and the temperature, time, and the degree of shrinkage are optimised to create the desired crunch without burning, shrinkage, or textural flaws. Formulation and process modifications are used to improve flavour adhesion, seasoning uniformity and product stability to produce a consistent sensory quality.
When the prototyping is a success, the feasibility and cost analysis are performed. There are ingredient ratios, yield losses and packaging formats that are checked to ensure that the formulation is viable on a commercial scale. It is adjusted to balance the cost targets and the quality and product consistency.
The last phase is aimed at matching the formulation to the industrial production conditions. Alterations are performed to make sure that it can be repeated in large-scale roasting, seasoning and packaging. Shelf-life performance, packaging compatibility and stability during storage are verified to provide a stable performance of the product during distribution.
At Foodsure, a food product development timeline starts with market research and concept finalisation, and if necessary, goes to recipe development, lab trials, and sensory validation. After that, shelf life testing is conducted, FSSAI compliance checks are run in parallel, costing and COGS are finalised, and the product is validated through a pilot run of 50-500 kg.
This well-organised method covers all stages of work from ensuring the product is technically feasible, getting it ready for the regulations, keeping the costs under control, and the last step being the commercial production.
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Lab To Pilot To Scale - One Roof Model
Green Horn has emerged as a new favorite energy drink among younger consumers, combining bold flavor with great performance, and has created an identified brand presence and customer loyalty across India.
Stroom Protein Bar is a healthy snack brand focused on natural ingredients, great taste, and energy for active people. It promotes fitness, balance, and everyday strength.
Wlue's has transformed healthy snacking in India by creating a trendy superfood out of fox nuts, through innovation, strong branding, and presence across retail locations nationally.
Smart Caffeine offers quick, clean energy through easy-to-use powder sachets. It helps people stay alert, focused, and active without the crash of regular caffeinated drinks.
The Bobalist set itself as the first bottled popping boba drink in India, creating a disruptive product in the marketplace through innovation, bright and vibrant colors.
Fluke changed how people see energy drinks: clean, tasty, and functional. It quickly became a favorite for those who want real energy without the crash.
1 AM shook up the market with its lactose-free, protein-packed cold coffee, giving coffee lovers a smooth, healthy boost without the guilt or discomfort.
Mr. Bomzy changed the game for home mixology in India with innovative Cocktail Bombs to make premium, crafted cocktails using top-shelf quality spirits easy, affordable, and fun for celebrations.
Ferrera expanded its reach by providing pure, vibrant flavors and a trendy, youth-driven branding, thus a mere fizzy drink was turned into a refreshing, health-leaning choice for the daily consumers.
Haki combined probiotics with enjoyable fizz, thus educating the consumers through the wellness communities and quickly becoming trusted as a delicious, functional soda alternative.
Flipkart elevated the popularity of banana chips through excellent marketplace visibility, consistent quality, and customer trust, thus making them the most frequently chosen crunchy, everyday snack.
Deeproot transformed the traditional makhana by adding protein and chocolate, thereby attracting the fitness-conscious consumers who are looking for clean, tasty, and guilt-free snacking.
Formulation of makhana recipes entails the development of flavour, stable, scalable, and commercially viable recipes of snacks using makhana.
Absolutely, all the formulations are supposed to be a large-scale operation of roasting, seasoning, and packaging.
We certainly have different varieties of makhana snacks like roasted, flavoured, coated and even functional ones depending on the needs of the brand.
Absolutely. We are fully equipped to create plant-based, clean-label, and fortified foods, ensuring they align with current consumer trends in health, sustainability, and ethical sourcing.
Definitely, every recipe will be cooked according to the standards of FSSAI and other food safety regulations.
Vold’s energy drink was developed and industrialised by Foodsure, including a complete machinery setup, positioning the brand for Shark Tank with a strong formulation foundation, scalable manufacturing, and clear commercial readiness.
3 Sisters’ food products were conceptualised and scaled by Foodsure, with end-to-end machinery installation, preparing the brand for Shark Tank through robust R&D, operational efficiency, and market-ready product execution.
We’ve assembled our product portfolio, showcasing our previous launches and success stories. Please feel free to download it below to gain a deeper understanding of our journey and the path that has brought us to our current position.