Reformulation of the Beverage

Reformulating Legacy Drinks: How We Gave a 20-Year-Old Brand a Functional Makeover

“How We Transformed a 20-Year-Old Brand into a Functional Wellness Drink”

Background: A Legacy Brand at the Crossroads

➤ Brand Age: 20+ years
➤ Category: Fruit-based sweetened beverage
➤ The Problem
  • Sales were declining year-over-year.
  • The recipe was outdated — high sugar, low function.
  • The packaging felt dated to Gen Z and millennials.
➤ The Goal: Give the product a clean-label, functional makeover without losing its emotional value for long-time consumers.

➤ Founder Insight:
“After 20 years of trust, we faced a tough truth — our drink no longer fit today’s lifestyle. We didn’t want to erase our legacy, but we had to evolve it into something that truly serves this generation.”
— Beverage Brand Founder, 2024
For two decades, this beverage was a nostalgic favourite in tier-2 cities and semi-urban India. But by 2023, the market had changed. The functional beverage trend was booming, and our client — a respected but ageing brand — was struggling to stay relevant. Sales had dipped by 38% in two years, feedback was lukewarm, and the brand had lost visibility on both retail shelves and D2C channels. This was the right time for innovation.
Foodsure Lab 1
Foodsure Lab 2
Foodsure Lab 3
Foodsure R&D Lab

The Opportunity: Reformulate to Rise Again

Reformulate to Rise Again

Why Reformulate a Legacy Drink?

Because consumer expectations have shifted. Today’s customers are looking for more than nostalgia—they want innovation, health, and purpose.

  • Low-sugar, clean-label options
  • Functional benefits like immunity, hydration, and gut health
  • Natural ingredients, not artificial sweeteners or colours
  • A story that makes them feel part of something smarter
Reformulating old drinks isn’t just about upgrading ingredients — it’s about creating a whole new purpose for the product.

Project Objectives

Goal
Reduce sugar by 50–70%
Add 2–3 functional ingredients
Improve shelf life naturally
Modernize packaging and communication
Prepare for a pilot batch launch
Outcome
Achieved without compromising on taste
Introduced electrolytes, Vitamin C, and herbal extract
Switched to natural preservatives & optimized pH
Complete rebranding with clean, health-led design
Completed within 45 days

Phase 1: Recipe Audit & Market Fit

Phase 1 Recipe Audit Market Fit
Phase 1: Recipe Audit & Market Fit Evaluation

Initial Formula Analysis

  • 24g sugar per 250ml
  • Artificial colours
  • Preservatives like sodium benzoate
  • Zero nutritional or functional value

Key Findings

  • 72% of consumers said the drink was “too sweet.”
  • 61% said it “tasted artificial.”
  • 0% functional recall — no one viewed it as a wellness product
  • The brand was still trusted but seen as old-school
“While the flavour had recall value, the formulation felt outdated. We validated this through a small user panel — 72% said it tasted ‘too sweet,’ and 61% said it felt ‘artificial.’”

Phase 2: Reformulation of the Beverage Drink

Phase 2 Functional Reformulation

Functional Reformulation Highlights

🍋

Reduced Sugar by 65%

  • Low glycemic fruit concentrates
  • Stevia + erythritol blend
  • Lemon & tamarind balance
💪

Functional Benefits

  • Vitamin C for immunity
  • Electrolytes for hydration
  • Herbal adaptogens for wellness
🌿

Clean Label Upgrade

  • No artificial colours
  • Plant-based stabilizers
  • 120-day shelf life (natural)
🏆

Reformulation Wins

  • 65% less sugar
  • Boosted with Ashwagandha & Vitamin C
  • Fruit-based flavours & clean tech
“We didn’t just cut down the sugar — we added ingredients like ashwagandha and vitamin C to support immunity, all while keeping the same great taste and texture. That’s the kind of smart R&D work that makes a real difference.” — Senior Food Technologist, Foodsure

Phase 3: Brand & Packaging Revamp

Packaging Revamp

Consumers buy with their eyes first. So we:

  • Redesigned the label with clear claims: “Low Sugar,” “With Electrolytes,” “No Artificial Additives
  • Shifted to matte-finish PET bottles with vibrant functional colours
  • Crafted a new brand story:
“Same soul. Smarter sip.”

Phase 4: Micro-Batch & Test Market Launch

Launched: 1,200 bottles in Delhi, Jaipur & Chandigarh

Early User Survey

87% would purchase again
71% preferred it over their current juice brand
49% tried it for functional ingredients

Pilot Insights

  • 3 small retailers reordered within 10 days
  • 87% users said it tasted “better than expected”
  • 49% respondents cited functional benefits as the reason to try
  • 100+ organic mentions on Instagram within the first 2 weeks

“The user feedback changed everything. For the first time, people saw our drink as a genuinely healthy choice — not just a sweet beverage. That was our turning point.”

— Founder’s Reaction

Shelf visibility increased by 2.4x due to clear labeling and a refreshing look.

Results Before & After Reformulation of the Beverage Drink

Metric Before After Reformulation
Avg Sugar / 250ml 24g 8.5g
Functional Ingredients None 3+ Active Additions
Repeat Purchase Rate 21% 63%
Shelf Life 45 days 120 days
Consumer Recall Low High (via new storytelling & design)
Production Cost Impact Slight Increase, Offset by Shelf Stability

Key Lessons for Brands

If You’re a Legacy Beverage Brand, Take Note

  • Functional beverages aren’t a luxury anymore — they’re the norm
  • Old doesn’t mean obsolete — if you evolve smartly
  • Sugar, shelf life, and storytelling must align with modern consumer expectations
You don’t have to start over — just start smarter.

Thinking of Reformulating Your Legacy Drink?

If your classic beverage needs a future-ready upgrade, Foodsure can help you:
  • Reformulate with clean ingredients
  • Add scientifically backed functional benefits
  • Run a low-risk market test (as low as 50L)
  • Redesign your label to speak wellness
  • Scale up smartly via contract manufacturing
Book your free Consultation now — 1:1 with our experts. Foodsure is here for innovation. Call us at +91 8130404757
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